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  PNEUMATIC TRAINER KIT

Basic Pneumatic Trainer Kit - JTK 7

The Pneumatic trainer kit is designed with capability to demonstrate the design, construction and application of pneumatic components and circuits.

The kit is capable of demonstrating the following:

  • Design and function of a Pneumatic system – Basic.
  • Function and identification of Pneumatic components and their symbols.
  • Direct and indirect manual controls, stroke dependent controls.
  • Logic AND / OR function with start / stop signals.
  • Functional diagrams.
  • Sequence controls.

Deliverables list for JTK7

S.No.

Item Description

Qty

1.

Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge

1

2.

Junction Box with slide valve

1

3.

3/2 NC Push Button (Green) Valve - for impulse pilot operation of a SAC / DAC

1

4.

3/2 NC Push Button (Red) Valve - for impulse pilot operation of a SAC / DAC

1

5.

3/2 NC Roller lever valve (Pneumatic limit switch – for Reversing) – single cycle & multi cycle automation of DAC

1

6.

3/2 NC Roller lever valve (Pneumatic limit switch – for Forwarding) – single cycle & multi cycle automation of DAC

1

7.

5/2 Double external pilot operated valve (Memory Valve) – single cycle & multi cycle automation of DAC

4

8.

5/2 External Pilot Operated Valve with spring return

1

9.

5/2 Hand lever with spring return – for direct operation of a SAC & DAC

1

10.

5/2 Hand Lever Valve with detent - for maintained pilot operation of a SAC

1

11.

Flow Control Valve Unit

4

12.

Shuttle Valve (OR valve) – for operating SAC / DAC from two different positions

2

13.

Quick Exhaust Valve with Quick coupler plug

1

14.

Double Acting Cylinder (DAC) with Quick coupler socket

1

15.

Single Acting Cylinder (SAC)

1

16.

Swivel fitting assembly with Quick coupler plug

1

17.

Dual Pressure Valve (AND valve)

1

18.

Multi distributor fittings (for Cascading circuit designing)

3

19.

5/2 Value with lever head – for maintained pilot operation/multi cycle operation

1

20.

5/2 Value with Mushroom head – for emergency operation

1

21.

M5 Roller Lever Valve (Forwarding)

1

22.

M5 Roller Lever Valve (Reversing)

1

23.

04 mm,Union ‘T’ fittings (One touch fittings)

4 nos

24.

04 mm,Union ‘Y’ fittings (One touch fittings)

4 nos

25.

Ø4 mm Plug

6

26.

Ø8  mm (OD) Polyurethane tube (Blue)

5 metres

27.

Ø4  mm (OD) Polyurethane tube (Blue)

10 metres

28.

Tube cutter

1

29.

Aluminium Profile Table Top

1

30.

Pneumatic – Text Book

1

31.

Pneumatic - Exercises

1

 

Electro Pneumatic Trainer Kit – JTK8
The Electro Pneumatic Trainer Kit is a stand alone training kit which integrates Electrical Control technology with pure Pneumatics systems to build Electro-Pneumatic Industrial Automation systems. The design of the kit components supplied facilitate learning and demonstration of design , construction, operation, trouble shooting and maintenance of Electro Pneumatic Industrial Automation Systems.

Deliverables list for JTK8

S.No.

Item Description

Qty

1.

Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge

1

2.

Junction Box with slide valve

1

3.

3/2 NC Push Button (Green) Valve - for impulse pilot operation of a SAC / DAC

2

4.

3/2 NC Push Button (Red) Valve - for impulse pilot operation of a SAC / DAC

1

5.

3/2 NC Roller lever valve (Pneumatic limit switch – for Reversing) – single cycle & multi cycle automation of DAC

2

6.

3/2 NC Roller lever valve (Pneumatic limit switch – for Forwarding) – single cycle & multi cycle automation of DAC

2

7.

5/2 Double external pilot operated valve (Memory Valve) – single cycle & multi cycle automation of DAC

6

8.

5/2 External Pilot Operated Valve with spring return

1

9.

5/2 Hand lever with spring return – for direct operation of a SAC & DAC

1

10.

5/2 Hand Lever Valve with detent - for maintained pilot operation of a SAC

1

11.

Flow control valve - Metering IN & OUT – to control the speed of DAC

6

12.

Shuttle Valve (OR valve) – for operating SAC / DAC from two different positions

4

13.

Quick Exhaust Valve with Quick coupler plug – for operation of DAC with quick return

1

14.

Double Acting Cylinder (DAC) with Quick coupler socket

1

15.

Single Acting Cylinder (SAC)

1

16.

Swivel fitting assembly with quick coupler plug

1

17.

Dual Pressure Valve (AND Valve)

1

18.

Multi distributor fittings (for Cascading circuit designing)

4

19.

5/2 Hand Lever head – for maintained pilot operation/multi cycle operation

1

20.

5/2 Hand Lever mushroom head – for emergency operation

1

21.

Miniature double acting cylinder(DAC)

1

22.

5/2 Single Solenoid Valve with Spring Return (with LED)

1

23.

5/2 Double Solenoid Valve (with LED)

2

24.

Magnetic Reed Switch with clamp for Standard cylinder

2

25.

Magnetic Reed Switch with clamp for Miniature cylinder

4

26.

Relay Logic Unit – 2C/0 – 3 relays

2

27.

Electrical Push Button Unit (Green & Red Push Button – 1 no. each)

1

28.

Electrical Selector Switch Unit (Black selector – 1no, Green Push Button – 1no.)

1

29.

Electrical Cyclic Timer (ON Delay)

1

30.

Electrical Connection Set – Banana plugs and Cables

1

31.

M5 Roller Lever Valve (Forwarding)

1

32.

M5 Roller Lever Valve (Reversing)

1

33.

04 mm, Union ‘T’ fittings (One touch fittings)

6

34.

04 mm, Union ‘Y’ fittings (One touch fittings)

6

35.

Ø4 Plug

6

36.

Ø8 mm (OD)Polyurethane tube

5 metres

37.

Ø4 mm (OD)Polyurethane tube

15metres

38.

Tube cutter

1

39.

Profile Table Top

1

40.

Pneumatic – Text Book

1

41.

Pneumatic - Exercises

1

42.

Electro pneumatic - Exercises

1

 

Electro Pneumatic Trainer Kit with PLC – JTK9
            Based on Real-life Industrial Automation scenarios, the Programmable Locic Controller (PLC) Trainer kit for Industrial automation is a stand alone training kit. It integrates PLC technology to build Hybrid Industrial Automation systems with pure Pneumatic and Electro-Pneumatic components and modules. PLC provides the flexibility to design and build numerous systems using software and I/O interfaces without changes to the hard wired connections.

Deliverables list for JTK9

S.No.

Item Description

Qty

1.

Filter Regulator Combination with Lubricator (FRL Unit) with pressure gauge

1

2.

Junction Box with slide valve

1

3.

3/2 NC Push Button (Green) Valve - for impulse pilot operation of a SAC / DAC

2

4.

3/2 NC Push Button (Red) Valve - for impulse pilot operation of a SAC / DAC

1

5.

3/2 NC Roller lever valve (Pneumatic limit switch – for Reversing) – single cycle & multi cycle automation of DAC

2

6.

3/2 NC Roller lever valve (Pneumatic limit switch – for Forwarding) – single cycle & multi cycle automation of DAC

2

7.

5/2 Double external pilot operated valve (Memory Valve) – single cycle & multi cycle automation of DAC

6

8.

5/2 External Pilot Operated Valve with spring return

1

9.

5/2 Hand lever with spring return – for direct operation of a SAC & DAC

1

10.

5/2 Hand Lever Valve with detent - for maintained pilot operation of a SAC

1

11.

Flow control valve - Metering IN & OUT – to control the speed of DAC

6

12.

Shuttle Valve (OR valve) – for operating SAC / DAC from two different positions

4

13.

Quick Exhaust Valve with Quick coupler plug – for operation of DAC with quick return

1

14.

Double Acting Cylinder (DAC) with Quick coupler socket

1

15.

Single Acting Cylinder (SAC)

1

16.

Swivel fitting assembly with Quick coupler plug

1

17.

AND valve

1

18.

Multi distributor fittings (for Cascading circuit designing)

4

19.

5/2 value with lever head - for maintained pilot operation/ multi cycle operation

1

20.

5/2 value with mushroom head – for emergency operation

1

21.

Miniature double acting cylinder (DAC)

1

22.

Single Solenoid Valve with Spring Return (with LED)

1

23.

Double solenoid value(with LED)

2

24.

Magnetic Reed Switch – for DAC cylinder with quick coupler socket

2

25.

Magnetic Reed Switch – for miniature DAC & SAC cylinder

4

26.

Relay Logic Unit – 2C/0 – 3 relays

2

27.

Electrical Push Button Unit (Green & Red Push Button – 1 no. each)

1

28.

Electrical Push Button cum Selector switch Unit

1

29.

Electrical Cyclic Timer (ON Delay)

1

30.

Electrical Connection Set – Banana plugs and Cables

1

31.

M5 Roller Lever Valve (Forwarding)

1

32.

M5 Roller Lever Valve (Reversing)

1

33.

PLC Kit Assembly

1

34.

04 mm,Union ‘T’ fittings (One touch fittings)

6

35.

04 mm,Union ‘Y’ fittings (One touch fittings)

6

36.

Ø4 Plug

6

37.

Ø8 Polyurethane tube

5 metres

38.

Ø4 Polyurethane tube

15 metres

39.

Tube cutter

1

40.

Profile Table Top

1

41.

Pneumatic- Text box

1

42.

Pneumatic- Exercises

1

43.

Electro Pneumatic - Exercises

1

44.

Electro Pneumatic with PLC - Exercises

1

 

Economy model Pneumatic Trainer Kit
Basic Pneumatic Trainer Kit – JPS228
The Pneumatic Trainer kit is designed with capability to demonstrate the design, construction and application of Pneumatic components and circuits.

Deliverables list for JPS 228

S.No.

Item Description

Qty

1

Junction Box with slide valve

1

2

Push Button (Green) Valve - for impulse pilot operation of a SAC / DAC

1

3

Push Button (Red) Valve - for impulse pilot operation of a SAC / DAC

1

4

3/2 NC Roller lever valve (Pneumatic limit switch – for Reversing) – single cycle & multi cycle automation of DAC

1

5

3/2 NC Roller lever valve (Pneumatic limit switch – for Forwarding) – single cycle & multi cycle automation of DAC

1

6

M5 Roller level valve (Reversing)

1

7

M5 Roller level valve (Forwarding)

1

8

5/2 Double external pilot operated valve (Memory Valve) – single cycle & multi cycle automation of DAC

3

9

5/2 External Pilot Operated Valve with spring return

1

10

5/2 Hand lever with spring return – for direct operation of a SAC & DAC

1

11

5/2 Hand Lever Valve with detent - for maintained pilot operation of a SAC

1

12

Flow control valve - Metering IN & OUT – to control the speed of DAC

4

13

Shuttle Valve (OR valve) – for operating SAC / DAC from two different positions

1

14

AND valve

1

15

Quick Exhaust Valve with Quick coupler plug – for operation of DAC with quick return

1

16

Double Acting Cylinder (DAC) with Quick coupler socket

1

17

Single Acting Cylinder (SAC)

1

18

Swivel fitting assembly with Quick coupler plug

1

19

One touch fittings

1 set

20

Ø4 Plug

6

21

Ø8 Polyurethane tube

5 meters

22

Ø4 Polyurethane tube

10 meters

23

Tube cutter

1

24

Screw driver – for DAC cushioning adjustment

1

25

Mounting Plate – Powder coated

1

26

Pneumatic – Text Book

1

27

Pneumatic –  Exercises

1

 

Electro Pneumatic Trainer Kit – JPS229
The Pneumatic trainer kit is designed with capability to demonstrate the design, construction and application of Pneumatic components and circuits, design and function of a Electro Pneumatic systems.

 

Deliverables list for JPS 229

S No.

Item Description

Qty

1

Junction Box with slide valve

1

2

Flow control valve - Metering IN & OUT – to control the speed of DAC

6

3

Quick Exhaust Valve with Quick coupler plug – for operation of DAC with quick return

1

4

Double Acting Cylinder (DAC) with Quick coupler socket

1

5

Single Acting Cylinder (SAC)

1

6

Miniature Double Acting Cylinder

1

7

Swivel fitting assembly with Quick coupler plug

1

8

One touch fittings

1 set

9

Ø4 Plug

6

10

Ø8 Polyurethane tube

5 meters

11

Ø4 Polyurethane tube

10 meters

12

Tube cutter

1

13

Double Solenoid Valve (with LED)

3

14

Single Solenoid Valve with Spring Return (with LED)

1

15

Magnetic Reed Switch

6

16

Relay Logic Unit – 2C/0 – 3 relays

2

17

Electrical Push Button Unit (Green & Red Push Button – 1 no. each)

1 set

18

Electrical Selector Switch Unit (Black selector – 1no, Green Push Button – 1no.)

1 set

19

Timer

1

20

Electrical Connection Set – Banana plugs and Cables

1 set

21

Mounting Plate – Powder coated

1

22

Screw Driver – for DAC Cushioning adjustment

1

23

Spanner & Allen key – for adjusting the position of Reed switch

1 set

24

Pneumatic – Text Book

1

25

Pneumatic –  Exercise

1

 

Electro Pneumatic Trainer Kit with PLC – JPS230
The Electro Pneumatic trainer kit with PLC consists of all the capabilities mentioned under the Electro Pneumatic training kit, as well as surpasses their capabilities by its flexibility in designing circuits and possibilities of achieving numerous logical circuits using the software interface, with no need for alterations in the connections given to the sensors / actuators.

 

Deliverables list for JPS 230

 

S. No.

Item Description

Qty

1

Junction Box with slide valve

1

2

Flow control valve - Metering IN & OUT – to control the speed of DAC

6

3

Quick Exhaust Valve with Quick coupler plug – for operation of DAC with quick return

1

4

Double Acting Cylinder (DAC) with Quick coupler socket

1

5

Miniature Double Acting Cylinder (DAC)

1

6

Single Acting Cylinder (SAC)

1

7

Swivel fitting assembly with Quick coupler plug

1

8

One touch fittings

1 set

9

Ø4 Plug

6

10

Ø8 Polyurethane tube

5 meters

11

Ø4 Polyurethane tube

10 meters

12

Tube cutter

1

13

Double Solenoid Valve (with LED)

3

14

Single Solenoid Valve with Spring Return (with LED)

1

15

Magnetic Reed Switch

6

16

Electrical Push Button Unit (Green & Red Push Button – 1 no. each)

1 set

17

Electrical Selector Switch Unit (Black selector – 1no, Green Push Button – 1no.)

1 set

18

Electrical Connection Set – Banana plugs and Cables

1 set

19

Mounting Plate – Powder coated

1

20

Screw Driver – for DAC Cushioning adjustment

1

21

Spanner & Allen key – for adjusting the position of Reed switch

1 set

22

PLC with 12 input / 8 output box, with programming software & programming cable

1

23

Pneumatic – Text Book

1

24

Pneumatic –  Exercise

1